Georgia-Pacific (GP), Atlanta, has begun operations at its GP Toledo materials restoration facility (MRF) in Toledo, Oregon. The MRF has utilized GP’s Juno expertise, which is designed to recycle extremely contaminated recovered fiber and combined supplies.

Christer Henriksson, president of Juno Know-how at Georgia-Pacific, says GP has been piloting Juno since 2013 at a plant in Savannah, Georgia, and commenced building on its Toledo MRF about two years in the past.

“The pilot plant was used to show our idea of recycling municipal stable waste, usually referred to as MSW,” he says. “That MSW goes to landfills at this time. We now have examined a whole bunch of various sorts of MSW—airport waste, Class A workplace constructing waste, theme park waste, sports activities stadium waste. It was about understanding the totally different sorts of waste supplies. The teachings discovered from the pilot plant allowed us to search out crucial patents for Juno expertise and to design and scale-up a industrial plant in Toledo.”

Henriksson says building was happening in the course of the pandemic, which he provides wasn’t straightforward. Forest fires on the West Coast additionally made startup just a little troublesome. Regardless of the challenges, he says building completed on time within the spring of 2021.

As of Might, the Toledo MRF has been up and working, processing industrial MSW from accounts all through Oregon. Henriksson says the plant has the capability to course of about 100,000 tons of fabric per yr and has the potential to recycle as much as 90 % of all materials that comes into the MRF.

Bales exiting GP’s Toledo MRF. 

An automatic course of

Processes on the GP Toledo MRF differ just a little from these at a conventional single-stream MRF. For one, the MRF may be very automated. Henriksson says the corporate solely wants 10 staff to run the plant, which operates 24/7.

He provides that the ability makes use of a expertise referred to as “autoclaving,” which is often utilized by hospitals to sterilize waste supplies. “We use that expertise to prepare dinner and sanitize the incoming waste,” he says.

After the autoclave, separation applied sciences type supplies into totally different commodity streams, similar to paper, plastics and metals. Henriksson says all recovered fiber supplies shall be consumed by GP’s containerboard mill in Toledo, which is positioned subsequent to the MRF. He says that fiber shall be used to make linerboard for corrugated packing containers. Different gadgets, similar to metals and plastics, are offered of their respective markets.

Henriksson says about 10 % of the MSW that may’t be recovered on the Toledo MRF is distributed to landfill. That features supplies similar to glass, filth and fines that may’t be captured.

GP says it plans to assemble extra crops that incorporate its Juno expertise across the globe. Henriksson says the corporate is wanting so as to add a second MRF utilizing Juno expertise within the Northeast U.S., a 3rd MRF utilizing the expertise in Europe and a fourth location utilizing the expertise in Asia. “We plan to start out engineering the following two websites earlier than the top of this yr,” he says.

Henriksson provides that he doesn’t envision GP’s Juno expertise will ever change MRFs; relatively, he says, the aim is to cut back what goes to landfill.

“[Juno] is a disruptive expertise for the landfill business,” he says. “We see there’s a variety of demand as a result of it’s very onerous to construct new landfills. Individuals are delivery their MSW a protracted strategy to get to landfills as a result of they don’t seem to be usually positioned close to cities. However future Juno crops shall be constructed near the place waste is generated, similar to massive cities. As we reveal this expertise globally, we are going to work with municipalities which have the same mission as we do for shielding the atmosphere.”

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